1101 lines
55 KiB
Markdown
1101 lines
55 KiB
Markdown
# Piezoelectric Circuits: From Crystal to Communication
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> *A hands-on guide to building microphones, speakers, and telephones from crystals—demonstrating the beautiful reversibility of nature's physics.*
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---
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## Table of Contents
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1. [The Magic of Piezoelectricity](#the-magic-of-piezoelectricity)
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2. [Understanding the Physics](#understanding-the-physics)
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3. [Build 1: The Zero-Power Crystal Telephone](#build-1-the-zero-power-crystal-telephone)
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4. [Build 2: The Amplified Version](#build-2-the-amplified-version)
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5. [Build 3: The Full-Duplex Intercom](#build-3-the-full-duplex-intercom)
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6. [Build 4: The One-Crystal Walkie-Talkie](#build-4-the-one-crystal-walkie-talkie)
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7. [Growing Your Own Piezoelectric Crystals](#growing-your-own-piezoelectric-crystals)
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8. [Demonstration Script](#demonstration-script)
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9. [Troubleshooting](#troubleshooting)
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10. [Further Experiments](#further-experiments)
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---
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## The Magic of Piezoelectricity
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The piezoelectric effect is one of nature's most elegant symmetries: **the same crystal that converts mechanical stress into electricity will convert electricity back into mechanical motion.** No switching required—it's the *direction of energy flow* that determines whether your crystal is a microphone or a speaker.
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This guide will take you from understanding this phenomenon to building practical devices that demonstrate it—culminating in a one-crystal walkie-talkie that switches between transmit and receive modes.
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### What Makes It Magical
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- **No batteries required** for basic operation (the crystal generates its own voltage!)
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- **Perfect reversibility**—same device, same wires, energy flows both ways
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- **Found everywhere**—watches, ultrasound, guitar pickups, lighters, even your bones
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- **Grows in your kitchen**—you can make piezoelectric crystals from household ingredients
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---
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## Understanding the Physics
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```
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┌─────────────────────────────────────────────────────────────┐
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│ PIEZOELECTRIC BIDIRECTIONALITY │
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├─────────────────────────────────────────────────────────────┤
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│ │
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│ DIRECT EFFECT (Microphone) INVERSE EFFECT (Speaker) │
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│ ───────────────────────── ───────────────────────── │
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│ │
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│ Sound Wave → Crystal Voltage → Crystal │
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│ ↓ ↓ │
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│ Compression/Expansion Expansion/Compression │
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│ ↓ ↓ │
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│ Charge Displacement Physical Displacement │
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│ ↓ ↓ │
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│ Voltage Output Sound Wave Output │
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│ │
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│ Same crystal. Same wires. Energy flows BOTH ways. │
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└─────────────────────────────────────────────────────────────┘
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```
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### Why It Works
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The crystal's molecular structure is **asymmetric**—the arrangement of atoms lacks a center of symmetry. When you apply pressure:
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1. **Positive and negative ions shift** relative to each other
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2. This creates a **charge separation** across the crystal faces
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3. Connect wires → you get **voltage output**
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Apply voltage instead:
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1. The electric field **pushes those same ions**
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2. They shift, causing the crystal to **physically deform**
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3. That deformation pushes air → **sound!**
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### The Profound Implication
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Nature doesn't distinguish between cause and effect at the fundamental level. The physical law that says "stress creates charge" *simultaneously* says "charge creates stress." It's not two phenomena—it's **one phenomenon viewed from two directions.**
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This same symmetry appears throughout physics:
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- Motors ↔ Generators
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- Heat pumps ↔ Refrigerators
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- Microphones ↔ Speakers
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- Even thermodynamic reversibility
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---
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## Natural Crystal Options
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| Material | Effect Strength | Notes |
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|----------|-----------------|-------|
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| **Quartz** | Moderate | The classic! Used in watches. Natural crystals work. |
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| **Rochelle Salt** | Very Strong | Can grow at home! Historically first discovered piezoelectric. |
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| **Tourmaline** | Moderate | Beautiful natural crystals, pyroelectric too |
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| **Ceramic PZT** | Very Strong | Most practical, what buzzers use |
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| **Bone** | Weak | Yes, your bones are piezoelectric! |
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| **DNA** | Weak | Life itself uses this effect |
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| **Sugar (Sucrose)** | Weak | Ordinary table sugar is piezoelectric |
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---
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## Build 1: The Zero-Power Crystal Telephone
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The most elegant demonstration: **two crystals, two wires, zero batteries—and you can talk through it.**
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### How It Works
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```
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┌─────────────────────────────────────────────────────────────────────┐
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│ THE PIEZO TELEPHONE │
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├─────────────────────────────────────────────────────────────────────┤
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│ │
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│ PERSON A PERSON B │
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│ │
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│ "Hello!" ──→ Sound waves │
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│ │ │
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│ ▼ │
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│ ┌──────────┐ ┌──────────┐ │
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│ │ PIEZO │══════════════════════│ PIEZO │ │
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│ │ CRYSTAL │ copper wire │ CRYSTAL │ │
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│ │ A │══════════════════════│ B │ │
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│ └──────────┘ └──────────┘ │
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│ │ │ │
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│ Sound compresses Voltage deforms │
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│ crystal → voltage crystal → sound │
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│ │ │
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│ ▼ │
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│ "Hello!" ──→ Ear │
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│ │
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│ NO BATTERIES. NO AMPLIFIER. PURE PHYSICS. │
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└─────────────────────────────────────────────────────────────────────┘
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```
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### Parts List
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| Qty | Component | Where to Get | Cost |
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|-----|-----------|--------------|------|
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| 2 | Piezo discs (27mm or 35mm) | Amazon, electronics shop, or harvest from greeting cards/buzzers | ~$3 for 10 |
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| 2 | Small plastic funnels or cups | Dollar store | ~$1 |
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| 10m | Thin insulated wire (any gauge) | Hardware store | ~$3 |
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| 2 | Alligator clips (optional) | Electronics shop | ~$2 |
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| - | Hot glue or tape | You probably have this | - |
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**Total: ~$5-10** (or free if you harvest piezos from old devices!)
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### Piezo Disc Anatomy
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```
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┌─────────────────┐
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│ ┌─────────┐ │
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│ │ CERAMIC │ │ ← White/tan ceramic layer
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│ │ (top) │ │ (this is the active element)
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│ └─────────┘ │
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│ │
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│ BRASS PLATE │ ← Gold/brass metal disc
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│ (bottom) │ (this is the ground/base)
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└─────────────────┘
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Two solder points:
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• Center (ceramic) = Signal (+)
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• Edge (brass) = Ground (-)
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```
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### Wiring
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```
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PIEZO A PIEZO B
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─────── ───────
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Center ●────── RED WIRE ──────────────● Center
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(signal) (signal)
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Edge ●──────── BLACK WIRE ────────────● Edge
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(ground) (ground)
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That's it. Two wires connecting two piezos.
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The circuit is COMPLETE.
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```
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### Building the Acoustic Couplers
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The piezo alone is quiet. A funnel or cup acts as an acoustic amplifier:
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```
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SIDE VIEW OF HANDSET
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────────────────────
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╱ ╲
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╱ ╲ ← Funnel/cup (collects & focuses sound)
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╱ ╲
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╱ ╲
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╱ ╲
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║ ║
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║ ┌────────────┐ ║
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║ │ PIEZO │ ║ ← Piezo glued across opening
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║ │ DISC │ ║
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║ └────────────┘ ║
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║ ║
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╚════════════════════╝
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│ │
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│ │ ← Wires exit through hole or notch
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to other piezo
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```
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**Construction Options:**
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```
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Option A: Plastic Funnel Option B: Paper Cup
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──────────────────── ─────────────────
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╲ ╱ ┌─────┐
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╲ ╱ │ │
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╲ ╱ │ │
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╲╱ │ │
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[PIEZO] │ │
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│ ──┴─────┴──
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[ PIEZO ]
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Funnel focuses sound │
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onto crystal center Cup resonates and
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amplifies vibrations
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```
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### Testing
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```
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┌──────────────────────────────────────────────────────────┐
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│ │
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│ Person A Person B │
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│ │
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│ 🗣️ ──→ [HANDSET A]═══════════[HANDSET B] ──→ 👂 │
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│ │
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│ Speak firmly and clearly Listen closely to cup │
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│ into your cup/funnel held against ear │
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│ │
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│ Then SWAP roles - it works both ways! │
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│ │
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└──────────────────────────────────────────────────────────┘
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```
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### Expected Results
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- **Clear speech** at close range (1-3 meters)
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- **Quieter but audible** at longer ranges (up to 30+ meters with good wire)
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- **Best results** with higher-pitched voices and consonant-heavy words
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- Sound is thin and "crystal radio"-like—because it literally is!
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---
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## Build 2: The Amplified Version
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Adding a simple amplifier makes the crystal telephone much louder and more practical.
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### Additional Parts
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| Qty | Component | Notes |
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|-----|-----------|-------|
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| 1 | LM386 audio amplifier chip | Classic, cheap, easy |
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| 1 | 8-pin DIP socket | Optional but recommended |
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| 2 | 10µF electrolytic capacitors | Input/output coupling |
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| 1 | 220µF electrolytic capacitor | Output to speaker |
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| 1 | 10Ω resistor | Stability |
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| 1 | 0.05µF ceramic capacitor | Stability |
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| 1 | 10kΩ potentiometer | Volume control |
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| 1 | Small speaker (8Ω) | Or use second piezo |
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| 1 | 9V battery + clip | Power |
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| 1 | DPDT switch | Mode selector |
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### Circuit Diagram
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```
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AMPLIFIED PIEZO MICROPHONE/SPEAKER
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┌─────────────────────────────────────────────────────────────────────┐
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│ │
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│ +9V │
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│ │ │
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│ │ │
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│ ┌──────────┐ ┌┴┐ │
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│ │ │ ┌────┤6├────┐ │
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│ │ PIEZO │ │ └─┘ │ │
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│ │ DISC ├────┬────┤ │ │
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│ │ │ │ │ LM386 │ ┌────────┐ │
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│ └──────────┘ ┌┴┐ │ ├────┤220µF ├────┐ │
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│ │ 10µF │ │ └────────┘ │ │
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│ │ │ │ ┌──┐ │ │ │
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│ │ │ │ ┌┤5 ├┐ │ ┌─────┴─────┐ │
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│ │ │ │ │└──┘│ │ │ SPEAKER │ │
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│ │ │ └───┤1 8├──┘ │ (8Ω) │ │
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│ │ │ │ │ └─────┬─────┘ │
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│ │ │ │2 4│ │ │
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│ │ │ └┬──┬┘ │ │
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│ │ │ │ │ │ │
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│ └─────────┴──────────┴──┴──────────────────────┘ │
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│ │ │
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│ GND │
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│ │
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└─────────────────────────────────────────────────────────────────────┘
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```
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### LM386 Pinout Reference
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```
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┌────────────┐
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│ 1 2 3 4 │ Pin 1 = Gain Pin 5 = Output
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│ ○ ○ ○ ○ │ Pin 2 = Input(-) Pin 6 = +V (9V)
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│ LM386 │ Pin 3 = Input(+) Pin 7 = Bypass
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│ ○ ○ ○ ○ │ Pin 4 = GND Pin 8 = Gain
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│ 8 7 6 5 │
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└────────────┘
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```
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### Adding the Mode Switch (Mic ↔ Speaker)
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```
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BIDIRECTIONAL CIRCUIT WITH DPDT SWITCH
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──────────────────────────────────────
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DPDT SWITCH
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┌─────────┐
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│ A B │
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PIEZO ●──────────┤● ●├──────────● AMP INPUT
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│ ○ │
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│ │ │
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GROUND ●─────────┤● │ ●├──────────● AMP OUTPUT
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│ │
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└─────────┘
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│
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COMMON/CENTER
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│
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to speaker/line out
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Position A (UP): Piezo → Amp → Speaker (MICROPHONE MODE)
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Position B (DOWN): Line in → Amp → Piezo (SPEAKER MODE)
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```
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---
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## Build 3: The Full-Duplex Intercom
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Talk AND listen simultaneously—like a real telephone.
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### Concept
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```
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STATION A STATION B
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───────── ─────────
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┌─────────────────┐ ┌─────────────────┐
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│ │ │ │
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│ [PIEZO MIC]────┼────────────────────┼───►[SPEAKER] │
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│ ▲ │ │ │ │
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│ │ │ │ ▼ │
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│ (speak) │ │ (hear) │
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│ │ │ │
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│ [SPEAKER]◄─────┼────────────────────┼────[PIEZO MIC] │
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│ │ │ │ ▲ │
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│ ▼ │ │ │ │
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│ (hear) │ │ (speak) │
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│ │ │ │
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└─────────────────┘ └─────────────────┘
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Four wires total (use CAT5 cable - you need 2 of its 4 pairs)
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```
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### Parts Per Station
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| Qty | Component | Purpose |
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|-----|-----------|---------|
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| 1 | Piezo disc (35mm) | Microphone |
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| 1 | Small speaker (8Ω, 2") | Output |
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| 1 | LM386 amplifier | Boost signal |
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| 1 | 9V battery | Power |
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| - | Caps, resistors | Per schematic above |
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| 1 | Project box | Housing |
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---
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## Build 4: The One-Crystal Walkie-Talkie
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**The ultimate demonstration**: a single crystal that switches between microphone and speaker mode, just like a walkie-talkie. Press to talk, release to listen—all through ONE piezo element.
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### Design Philosophy
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Traditional walkie-talkies are "half-duplex"—you either transmit OR receive, never both simultaneously. This is actually perfect for demonstrating piezo reversibility because:
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1. **One crystal does both jobs** (no separate mic and speaker)
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2. **Same wires, same connections** (only the signal direction changes)
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3. **The switch moment is the "aha!"** (same crystal, opposite function)
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### System Overview
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```
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┌─────────────────────────────────────────────────────────────────────┐
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│ ONE-CRYSTAL WALKIE-TALKIE │
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├─────────────────────────────────────────────────────────────────────┤
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│ │
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│ UNIT A UNIT B │
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│ ────── ────── │
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│ │
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│ ┌─────────────┐ ┌─────────────┐ │
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│ │ │ │ │ │
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│ │ [PIEZO] │═══════════════════════════│ [PIEZO] │ │
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│ │ │ │ signal wire │ │ │ │
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│ │ │ │═══════════════════════════│ │ │ │
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│ │ [PTT] │ ground wire │ [PTT] │ │
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│ │ BUTTON │ │ BUTTON │ │
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│ │ │ │ │ │
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│ └─────────────┘ └─────────────┘ │
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│ │
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│ PTT PRESSED: Crystal = MICROPHONE (transmit) │
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│ PTT RELEASED: Crystal = SPEAKER (receive) │
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│ │
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│ When A presses PTT and talks → B hears through their crystal │
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│ When B presses PTT and talks → A hears through their crystal │
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│ │
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└─────────────────────────────────────────────────────────────────────┘
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```
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### The Key Insight
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The "switching" isn't electrical routing—it's **which end is generating signal**:
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- When YOU press PTT: Your voice → your crystal → voltage → wire → their crystal → sound
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- When THEY press PTT: Their voice → their crystal → voltage → wire → your crystal → sound
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The crystals are ALWAYS connected. The "mode" depends on who's speaking!
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### Circuit Design
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```
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ONE-CRYSTAL WALKIE-TALKIE UNIT
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┌─────────────────────────────────────────────────────────────┐
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│ │
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│ +9V │
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│ │ │
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│ │ │
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│ ┌────────┐ ┌┴┐ │
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│ │ │ ┌────┤ ├────┐ │
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│ │ PIEZO │ │ └─┘ │ │
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│ │ DISC ├──┬───┤ LM386 ├────┐ │
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│ │ │ │ │ │ │ │
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│ └────────┘ │ └────┬─────┘ │ │
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│ │ │ │ │ │
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│ │ ┌┴┐ │ ┌────┴────┐ │
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│ │ 10µF │ │ 220µF │ │
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│ │ │ │ └────┬────┘ │
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│ │ │ │ │ │
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│ ┌────┴───────┴────────┴──────────┤ │
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│ │ │ │
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│ │ ACTIVE PATH │ │
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│ │ (selected by PTT switch) │ │
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│ │ │ │
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│ └───────────┬────────────────────┘ │
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│ │ │
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│ ┌────┴────┐ │
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│ │ DPDT │ │
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│ │ PTT │ ← Push-To-Talk button │
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│ │ SWITCH │ │
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│ └────┬────┘ │
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│ │ │
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│ ┌──────────┴──────────┐ │
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│ │ │ │
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│ TO WIRE ACTIVE │
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│ (other unit) INDICATOR │
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│ LED (red=TX) │
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│ │
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└─────────────────────────────────────────────────────────────┘
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```
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### Detailed Schematic
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```
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+9V
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│
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│
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┌──────────────────────┼──────────────────────┐
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│ │ │
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│ ┌┴┐ │
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│ │ │ 10Ω │
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│ └┬┘ │
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│ │ │
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│ ┌─────────────────┴─────────┐ │
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│ │ │ │
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│ │ ┌───┐ LM386 ┌───┐│ │
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│ │ │ 1 ├───────────────┤ 8 ││ │
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│ │ ├───┤ ├───┤│ │
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│ └──┤ 2 │ │ 7 ├┘ │
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│ ├───┤ ├───┤ │
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IN+ ├───┬───┤ 3 │ │ 6 ├─────────────┘
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│ │ ├───┤ ├───┤
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│ ┌┴┐ │ 4 ├───────────────┤ 5 ├──────┐
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│ 10µF └───┘ └───┘ │
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│ │ │ │
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│ │ │ ┌───┴───┐
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│ │ │ │ 220µF │
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│ │ │ └───┬───┘
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│ │ │ │
|
||
└───┴─────┴────────────────────────────┤
|
||
│ │
|
||
GND TO PIEZO (speaker mode)
|
||
OR TO WIRE (transmit mode)
|
||
│
|
||
┌────┴────┐
|
||
│ DPDT │
|
||
│ PTT │
|
||
└────┬────┘
|
||
│
|
||
┌──────────┴──────────┐
|
||
│ │
|
||
TO WIRE OUT BACK TO PIEZO
|
||
(when pressed) (when released)
|
||
```
|
||
|
||
### PTT Switch Wiring Detail
|
||
|
||
```
|
||
DPDT SWITCH (Push-To-Talk)
|
||
──────────────────────────
|
||
|
||
The DPDT switch has 6 terminals arranged in 2 rows:
|
||
|
||
ACTIVE ACTIVE
|
||
↓ ↓
|
||
┌─────────────┐
|
||
│ ○ ○ │ ← Normally Connected (PTT released = RECEIVE)
|
||
│ │
|
||
│ ● ● │ ← Common (center terminals)
|
||
│ │
|
||
│ ○ ○ │ ← Connected when Pressed (PTT pressed = TRANSMIT)
|
||
└─────────────┘
|
||
|
||
|
||
WIRING:
|
||
|
||
PIEZO
|
||
│
|
||
▼
|
||
┌─────────────●─────────────┐
|
||
│ (common) │
|
||
│ │
|
||
○ ← To Amp Input ○ ← To Amp Output
|
||
│ (RECEIVE mode) │ (not used here)
|
||
│ │
|
||
○ ← To Wire Out ○ ← From Amp Output
|
||
(TRANSMIT mode) (TRANSMIT mode)
|
||
|
||
|
||
PTT RELEASED (Receive Mode):
|
||
────────────────────────────
|
||
|
||
Wire In ──→ PIEZO ──→ Amp ──→ (internal speaker or earpiece)
|
||
|
||
The incoming signal from the OTHER unit drives YOUR piezo as a speaker.
|
||
Your amp boosts it so you can hear.
|
||
|
||
|
||
PTT PRESSED (Transmit Mode):
|
||
───────────────────────────
|
||
|
||
Your Voice ──→ PIEZO ──→ Amp ──→ Wire Out ──→ OTHER UNIT
|
||
|
||
Your piezo acts as microphone.
|
||
Your amp boosts the signal for transmission.
|
||
The other unit's piezo reproduces it as sound.
|
||
```
|
||
|
||
### Complete Parts List (For Two Units)
|
||
|
||
| Qty | Component | Notes |
|
||
|-----|-----------|-------|
|
||
| 2 | Piezo discs (35mm preferred) | Larger = louder |
|
||
| 2 | LM386 audio amplifier IC | Or LM386N-1 for lower gain |
|
||
| 2 | 8-pin DIP sockets | Protects IC, allows replacement |
|
||
| 4 | 10µF electrolytic capacitors | 16V or higher |
|
||
| 2 | 220µF electrolytic capacitors | Output coupling |
|
||
| 2 | 10Ω resistors | Amp stability |
|
||
| 2 | 0.047µF ceramic capacitors | High frequency filtering |
|
||
| 2 | 10kΩ potentiometers | Volume control |
|
||
| 2 | DPDT momentary switches | Push-to-talk buttons |
|
||
| 2 | LEDs (red) | TX indicator |
|
||
| 2 | 330Ω resistors | LED current limiting |
|
||
| 2 | 9V batteries + clips | Power |
|
||
| 2 | Project enclosures | Altoids tins work great! |
|
||
| 20m | 2-conductor wire | Or use headphone cable |
|
||
| - | Hookup wire, solder, etc. | Standard supplies |
|
||
|
||
### Enclosure Ideas
|
||
|
||
```
|
||
ALTOIDS TIN WALKIE-TALKIE
|
||
─────────────────────────
|
||
|
||
┌─────────────────────────────────────┐
|
||
│ ┌─────┐ ┌───┐ │
|
||
│ │PIEZO│ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○│LED│ │ ← Holes for sound
|
||
│ │ │ (sound holes) └───┘ │
|
||
│ └─────┘ │
|
||
│ [VOL] │ ← Volume knob
|
||
│ │
|
||
│ ════════════════════════════ │ ← Wire exit notch
|
||
│ │ │ │
|
||
│ │ [PTT BUTTON] │ │ ← Big, satisfying button
|
||
│ │ │ │
|
||
└────┴──────────────────────────┴─────┘
|
||
|
||
|
||
INSIDE VIEW:
|
||
|
||
┌─────────────────────────────────────┐
|
||
│ ┌────────┐ ┌──────────────┐ │
|
||
│ │ 9V │ │ CIRCUIT │ │
|
||
│ │BATTERY │ │ BOARD │ │
|
||
│ └────────┘ │ (LM386 etc) │ │
|
||
│ └──────────────┘ │
|
||
│ ┌──────────────────────────┐ │
|
||
│ │ PIEZO DISC │ │
|
||
│ │ (glued to lid from │ │
|
||
│ │ inside, sound holes │ │
|
||
│ │ drilled above it) │ │
|
||
│ └──────────────────────────┘ │
|
||
└─────────────────────────────────────┘
|
||
```
|
||
|
||
### Operating Instructions
|
||
|
||
```
|
||
┌─────────────────────────────────────────────────────────────────────┐
|
||
│ HOW TO USE YOUR WALKIE-TALKIE │
|
||
├─────────────────────────────────────────────────────────────────────┤
|
||
│ │
|
||
│ 1. Connect the two units with the wire │
|
||
│ │
|
||
│ 2. Turn on both units (if you added a power switch) │
|
||
│ │
|
||
│ 3. TO TRANSMIT: │
|
||
│ • Press and HOLD the PTT button │
|
||
│ • Speak clearly toward the piezo disc │
|
||
│ • Your LED lights up (red = transmitting) │
|
||
│ │
|
||
│ 4. TO RECEIVE: │
|
||
│ • Release the PTT button │
|
||
│ • Listen! Sound comes from your piezo │
|
||
│ • LED is off (receiving mode) │
|
||
│ │
|
||
│ 5. ETIQUETTE: │
|
||
│ • Say "over" when done speaking │
|
||
│ • Wait for the other person to respond │
|
||
│ • Don't press PTT while they're transmitting! │
|
||
│ │
|
||
│ ⚠️ SAME CRYSTAL IS YOUR MIC AND SPEAKER! │
|
||
│ That's the whole point. Magic. ✨ │
|
||
│ │
|
||
└─────────────────────────────────────────────────────────────────────┘
|
||
```
|
||
|
||
### Advanced: VOX (Voice-Activated Switching)
|
||
|
||
Want hands-free operation? Add a VOX circuit that automatically switches to transmit when you speak:
|
||
|
||
```
|
||
VOX CIRCUIT (Voice-Operated Switch)
|
||
───────────────────────────────────
|
||
|
||
Piezo Output ──→ Amplifier ──→ Rectifier ──→ Comparator ──→ Relay/MOSFET
|
||
│ │
|
||
│ ▼
|
||
│ Threshold
|
||
│ Adjustment
|
||
▼ │
|
||
Smoothing ┌────┴────┐
|
||
Capacitor │ 10kΩ │
|
||
│ │ POT │
|
||
▼ └─────────┘
|
||
To Comparator
|
||
Reference
|
||
|
||
When voice signal exceeds threshold → switches to TX mode
|
||
When silent → returns to RX mode
|
||
|
||
Add ~500ms delay on release to prevent cutting off words.
|
||
```
|
||
|
||
---
|
||
|
||
## Growing Your Own Piezoelectric Crystals
|
||
|
||
The most magical version uses crystals you grew yourself. **Rochelle salt** (potassium sodium tartrate) is strongly piezoelectric and can be made from kitchen ingredients!
|
||
|
||
### Rochelle Salt Crystals
|
||
|
||
#### Background
|
||
|
||
Rochelle salt was the first material discovered to have piezoelectric properties (1880, by the Curie brothers). It has one of the **strongest piezoelectric effects** of any known material—much stronger than quartz!
|
||
|
||
#### Ingredients
|
||
|
||
| Ingredient | Amount | Where to Get |
|
||
|------------|--------|--------------|
|
||
| Cream of tartar (potassium bitartrate) | 200g | Grocery store, baking aisle |
|
||
| Baking soda (sodium bicarbonate) | ~80g | Grocery store |
|
||
| Distilled water | 500ml | Grocery store or pharmacy |
|
||
|
||
#### Equipment
|
||
|
||
- Large glass jar or beaker (1L+)
|
||
- Saucepan for heating water
|
||
- Coffee filters or paper towels
|
||
- String or fishing line
|
||
- Pencil or stick (to suspend crystal)
|
||
- Thermometer (optional but helpful)
|
||
- Patience (crystals take days to grow!)
|
||
|
||
#### Process
|
||
|
||
```
|
||
ROCHELLE SALT CRYSTAL GROWING
|
||
─────────────────────────────
|
||
|
||
STEP 1: Make Sodium Tartrate Solution
|
||
──────────────────────────────────────
|
||
|
||
Cream of Tartar + Baking Soda + Water → Rochelle Salt + CO₂
|
||
|
||
KHC₄H₄O₆ + NaHCO₃ → KNaC₄H₄O₆·4H₂O + CO₂ + H₂O
|
||
|
||
|
||
STEP 2: Dissolve & React
|
||
────────────────────────
|
||
|
||
┌─────────────────┐
|
||
│ Boiling │
|
||
│ Water │ ← 500ml distilled water
|
||
│ ~100°C │
|
||
│ │
|
||
│ + 200g cream │ ← Add gradually, stir to dissolve
|
||
│ of tartar │
|
||
│ │
|
||
│ + baking soda │ ← Add SLOWLY (fizzes!)
|
||
│ until fizzing │ Stop when fizzing stops
|
||
│ stops │ (usually ~80g)
|
||
│ │
|
||
└─────────────────┘
|
||
|
||
|
||
STEP 3: Filter & Cool
|
||
─────────────────────
|
||
|
||
Hot Solution ──→ Coffee Filter ──→ Clean Jar
|
||
│
|
||
▼
|
||
(catches impurities)
|
||
|
||
Let solution cool slowly to room temperature.
|
||
Cover with cloth (allows evaporation, blocks dust).
|
||
|
||
|
||
STEP 4: Seed Crystal Formation (3-7 days)
|
||
─────────────────────────────────────────
|
||
|
||
┌─────────────────┐
|
||
│ │
|
||
│ Saturated │
|
||
│ Solution │ As water evaporates:
|
||
│ │ • Solution becomes supersaturated
|
||
│ │ • Small crystals form on bottom/sides
|
||
│ ░░░░░░░░ │ • These are your "seed crystals"
|
||
│ ░░░░░░░░ │
|
||
└─────────────────┘
|
||
|
||
Select the clearest, most regular seed crystal.
|
||
|
||
|
||
STEP 5: Growing the Main Crystal (1-4 weeks)
|
||
────────────────────────────────────────────
|
||
|
||
┌──────┐
|
||
│pencil│
|
||
═══════╪══════╪═══════
|
||
│string│
|
||
┌──────│──────│──────┐
|
||
│ │ │ │
|
||
│ │ ▼ │
|
||
│ │ ┌─────┐ │
|
||
│ │ │SEED │ │ ← Suspended seed crystal
|
||
│ │ │XTAL │ │ grows larger over time
|
||
│ └───┴─────┘ │
|
||
│ │
|
||
│ Fresh Solution │ ← Make new saturated solution
|
||
│ │ (same recipe, filter well)
|
||
│ │
|
||
└────────────────────┘
|
||
|
||
• Keep in stable temperature (fluctuations = cloudy crystals)
|
||
• Cover to prevent dust
|
||
• Check daily, remove any competing crystals
|
||
• Crystal grows ~1-3mm per day
|
||
|
||
|
||
STEP 6: Harvest & Protect
|
||
─────────────────────────
|
||
|
||
Remove crystal when desired size reached (2-5cm ideal).
|
||
|
||
⚠️ IMPORTANT: Rochelle salt is WATER SOLUBLE!
|
||
|
||
• Don't get it wet
|
||
• Coat with clear nail polish or lacquer to protect
|
||
• Store in dry place
|
||
• Handle with dry hands
|
||
```
|
||
|
||
#### Tips for Best Results
|
||
|
||
| Factor | Recommendation |
|
||
|--------|----------------|
|
||
| **Water** | Use distilled—tap water minerals cause cloudiness |
|
||
| **Temperature** | Keep stable! Fluctuations ruin crystal clarity |
|
||
| **Patience** | Slower growth = clearer, stronger crystals |
|
||
| **Cleanliness** | Filter solution well, keep dust out |
|
||
| **Seed selection** | Pick the clearest, most regular small crystal |
|
||
|
||
### Testing Your Homegrown Crystal
|
||
|
||
```
|
||
PIEZO TEST SETUP
|
||
────────────────
|
||
|
||
┌─────────────────────────────────────────────────────┐
|
||
│ │
|
||
│ Option A: LED Test (visual) │
|
||
│ ──────────────────────────── │
|
||
│ │
|
||
│ ┌─────────┐ │
|
||
│ │ CRYSTAL │ │
|
||
│ └────┬────┘ │
|
||
│ │ │
|
||
│ ┌───┴───┐ │
|
||
│ │ LED │ TAP crystal firmly │
|
||
│ └───┬───┘ LED should flash! │
|
||
│ │ │
|
||
│ GND │
|
||
│ │
|
||
│ Note: May need larger crystal or harder tap │
|
||
│ for visible LED flash. Rochelle salt has │
|
||
│ strong effect so this usually works well. │
|
||
│ │
|
||
│ │
|
||
│ Option B: Multimeter Test (measured) │
|
||
│ ───────────────────────────────────── │
|
||
│ │
|
||
│ ┌─────────┐ │
|
||
│ │ CRYSTAL │ │
|
||
│ └────┬────┘ │
|
||
│ │ │
|
||
│ ┌───┴───┐ │
|
||
│ │ DVM │ Set to DC Voltage │
|
||
│ │(volts)│ Squeeze or tap crystal │
|
||
│ └───┬───┘ Watch for voltage spike! │
|
||
│ │ │
|
||
│ GND (Can see 1-10V from good │
|
||
│ Rochelle salt crystal) │
|
||
│ │
|
||
│ │
|
||
│ Option C: Oscilloscope Test (waveform) │
|
||
│ ────────────────────────────────────── │
|
||
│ │
|
||
│ ┌─────────┐ │
|
||
│ │ CRYSTAL │ │
|
||
│ └────┬────┘ │
|
||
│ │ │
|
||
│ ┌───┴───┐ │
|
||
│ │ SCOPE │ Speak near crystal │
|
||
│ │ probe │ See your voice as waveform! │
|
||
│ └───────┘ │
|
||
│ │
|
||
└─────────────────────────────────────────────────────┘
|
||
```
|
||
|
||
### Attaching Electrodes
|
||
|
||
```
|
||
ELECTRODE APPLICATION
|
||
─────────────────────
|
||
|
||
Rochelle salt crystals are soft and water-soluble,
|
||
so electrode attachment requires care:
|
||
|
||
|
||
METHOD 1: Conductive Paint/Ink
|
||
──────────────────────────────
|
||
|
||
┌─────────────────┐
|
||
│▓▓▓▓▓▓▓▓▓▓▓▓▓▓▓▓▓│ ← Conductive silver paint
|
||
│ │ on top face
|
||
│ │
|
||
│ CRYSTAL │
|
||
│ │
|
||
│ │
|
||
│▓▓▓▓▓▓▓▓▓▓▓▓▓▓▓▓▓│ ← Conductive paint
|
||
└─────────────────┘ on bottom face
|
||
│ │
|
||
│ └─────── Wire attached with
|
||
│ conductive epoxy
|
||
└───────────── or soldered to paint
|
||
|
||
|
||
METHOD 2: Metal Foil Sandwich
|
||
─────────────────────────────
|
||
|
||
┌─────────────────┐
|
||
│ COPPER FOIL │ ← Thin copper/aluminum foil
|
||
├─────────────────┤ (from craft store)
|
||
│ │
|
||
│ CRYSTAL │ ← Crystal pressed between
|
||
│ │ foil layers
|
||
├─────────────────┤
|
||
│ COPPER FOIL │
|
||
└────────┬────────┘
|
||
│
|
||
To circuit
|
||
|
||
|
||
METHOD 3: Pressure Contacts
|
||
───────────────────────────
|
||
|
||
┌──────────────────────┐
|
||
│ SPRING CLIP │ ← Gentle spring pressure
|
||
│ │ │ holds contact
|
||
│ ▼ │
|
||
│ ┌─────────┐ │
|
||
│ │ CRYSTAL │ │
|
||
│ └─────────┘ │
|
||
│ ▲ │
|
||
│ │ │
|
||
│ SPRING CLIP │
|
||
└──────────────────────┘
|
||
|
||
Good for testing, easy to reposition.
|
||
Use alligator clips with rubber covers.
|
||
```
|
||
|
||
### Other Growable Piezoelectric Crystals
|
||
|
||
| Crystal | Difficulty | Piezo Strength | Notes |
|
||
|---------|------------|----------------|-------|
|
||
| **Rochelle Salt** | Easy | Very Strong | Best for beginners |
|
||
| **Potassium Dihydrogen Phosphate (KDP)** | Medium | Moderate | Used in optics |
|
||
| **Ammonium Dihydrogen Phosphate (ADP)** | Medium | Moderate | Similar to KDP |
|
||
| **Triglycine Sulfate (TGS)** | Hard | Very Strong | Ferroelectric, complex |
|
||
| **Sugar (Sucrose)** | Easy | Very Weak | Yes, it's piezoelectric! Fun fact. |
|
||
|
||
---
|
||
|
||
## Demonstration Script
|
||
|
||
Use this when presenting to friends, students, or curious minds:
|
||
|
||
### Act 1: "Crystals Make Electricity"
|
||
|
||
> *"This crystal has a special property discovered in 1880. When I squeeze it, it generates electricity—no batteries needed."*
|
||
|
||
**Demo:** Connect piezo or Rochelle salt crystal to multimeter (DC voltage) or LED. Tap crystal → voltage spike / LED flicker.
|
||
|
||
```
|
||
TAP! ──→ [CRYSTAL] ──→ LED FLICKERS ✨
|
||
|
||
"The atoms inside are arranged asymmetrically.
|
||
Pressure shifts them, separating + and - charges.
|
||
That's voltage. From NOTHING but pressure!"
|
||
```
|
||
|
||
### Act 2: "Electricity Moves Crystals"
|
||
|
||
> *"Now watch—if I PUT electricity into the same crystal..."*
|
||
|
||
**Demo:** Connect function generator or 9V battery through momentary switch. Crystal clicks/ticks.
|
||
|
||
```
|
||
VOLTAGE ──→ [CRYSTAL] ──→ CLICK! 🔊
|
||
|
||
"The voltage pushes those same atoms.
|
||
They shift, the crystal flexes.
|
||
That flex pushes air—that's SOUND."
|
||
```
|
||
|
||
### Act 3: "The Same Wires, Both Directions"
|
||
|
||
> *"Here's the magical part. I haven't changed anything—same crystal, same wires. Energy just flows... either way."*
|
||
|
||
**Demo:** Crystal telephone. Person A talks → Person B hears. Swap.
|
||
|
||
```
|
||
"There's no switch that says 'microphone' or 'speaker.'
|
||
The crystal doesn't KNOW which one it's being.
|
||
It just... converts. Either direction.
|
||
Nature doesn't care about cause and effect."
|
||
```
|
||
|
||
### Act 4: "This is Everywhere"
|
||
|
||
> *"This isn't just a party trick. This is how..."*
|
||
|
||
- ⌚ Your watch keeps time (quartz oscillator)
|
||
- 🔊 Ultrasound sees babies (piezo transducers)
|
||
- 🎸 Electric guitars sing (piezo pickups)
|
||
- 💡 Lighters spark (piezo igniter)
|
||
- 🦴 Your bones heal (stress-generated charges guide cell growth!)
|
||
|
||
### Act 5: "You Can Grow Your Own"
|
||
|
||
> *"And the most amazing part? You can grow these crystals at home, from ingredients in your kitchen."*
|
||
|
||
Show the Rochelle salt crystal (if you've grown one).
|
||
|
||
```
|
||
"Cream of tartar and baking soda.
|
||
That's all. Let it evaporate, and nature does the rest.
|
||
The crystal structure itself has this property built in.
|
||
No manufacturing. No special treatment.
|
||
Just... the way atoms like to arrange themselves."
|
||
```
|
||
|
||
---
|
||
|
||
## Troubleshooting
|
||
|
||
| Problem | Likely Cause | Solution |
|
||
|---------|--------------|----------|
|
||
| **No sound at all** | Bad solder joint or broken wire | Check continuity with multimeter |
|
||
| **Very quiet** | Small piezo, weak acoustic coupling | Use larger disc (35mm+), improve chamber |
|
||
| **Distorted/scratchy** | Piezo touching housing | Ensure only edge is mounted, center free |
|
||
| **Works one direction only** | Wire break or bad joint | Check all connections end-to-end |
|
||
| **Hum/buzz (amplified version)** | Ground loop or RF pickup | Use shielded cable, add 0.1µF bypass cap |
|
||
| **Crystal not responding** | Electrodes not contacting well | Improve electrode contact, try conductive paint |
|
||
| **Grown crystal is cloudy** | Temperature fluctuations during growth | Start over with stable temperature |
|
||
| **Grown crystal dissolves** | Got wet! | Rochelle salt is water-soluble—keep dry, seal with lacquer |
|
||
|
||
---
|
||
|
||
## Further Experiments
|
||
|
||
### Experiment 1: Distance Test
|
||
How far apart can two crystal telephone stations be before signal degrades? Test with 10m, 30m, 100m wire. What factors limit distance?
|
||
|
||
### Experiment 2: Frequency Response
|
||
Connect piezo to oscilloscope, play different frequencies through it. What frequencies does it respond to best? (Hint: there's a resonant frequency!)
|
||
|
||
### Experiment 3: Crystal Comparison
|
||
Compare piezoelectric response of:
|
||
- Different size ceramic piezos
|
||
- Homegrown Rochelle salt
|
||
- Natural quartz (if you can find/afford one)
|
||
- A guitar piezo pickup
|
||
|
||
### Experiment 4: The Bone Question
|
||
Your bones are piezoelectric. This is thought to help them respond to stress (Wolff's Law). Can you detect piezoelectric signals from a chicken bone? (Hint: you'll need sensitive equipment and proper preparation)
|
||
|
||
### Experiment 5: Piezo Energy Harvesting
|
||
How much energy can you harvest from walking? Put piezos in your shoes, rectify the output, charge a capacitor. Can you light an LED from walking?
|
||
|
||
### Experiment 6: Ultrasonic Communication
|
||
Piezos can vibrate at ultrasonic frequencies. Can you build a communication system that humans can't hear? (Dogs might notice though!)
|
||
|
||
---
|
||
|
||
## Resources
|
||
|
||
### Where to Buy Components
|
||
|
||
- **Piezo discs**: Amazon, Adafruit, SparkFun, DigiKey
|
||
- **LM386 amplifier**: Any electronics supplier
|
||
- **Rochelle salt ingredients**: Grocery store (cream of tartar, baking soda)
|
||
- **Natural quartz crystals**: Mineral shops, eBay, geology suppliers
|
||
|
||
### Further Reading
|
||
|
||
- *Piezoelectricity* by Walter Cady (the classic textbook)
|
||
- *Piezoelectric Transducers and Applications* by Antonio Arnau
|
||
- Crystal growing guides at growyourowncrystals.com
|
||
|
||
### Historical Notes
|
||
|
||
- 1880: Curie brothers discover piezoelectricity in quartz and Rochelle salt
|
||
- 1917: First practical application—submarine sonar in WWI
|
||
- 1921: First piezoelectric oscillator for radio
|
||
- 1969: Quartz watches revolutionize timekeeping
|
||
- Today: Billions of piezo devices in phones, cars, medical equipment
|
||
|
||
---
|
||
|
||
## Final Thoughts
|
||
|
||
The piezoelectric effect reveals something profound about nature: **at the fundamental level, cause and effect are interchangeable.** The same physical law that says "stress creates charge" simultaneously says "charge creates stress."
|
||
|
||
When you build these devices, you're not just making toys—you're holding a demonstration of deep physical symmetry in your hands. The crystal doesn't know if it's a microphone or a speaker. It doesn't care. It just converts, in whichever direction energy flows.
|
||
|
||
That's not engineering. That's nature.
|
||
|
||
---
|
||
|
||
*Document created: January 2026*
|
||
*For the curious minds who want to hold physics in their hands.*
|