From 33c3d2483826e22b13040ce2bdd75b9abfa75660 Mon Sep 17 00:00:00 2001 From: Jeff Emmett Date: Tue, 6 Jan 2026 00:03:42 +0100 Subject: [PATCH] Initial commit: Piezoelectric circuits guide and backlog tasks MIME-Version: 1.0 Content-Type: text/plain; charset=UTF-8 Content-Transfer-Encoding: 8bit Add comprehensive guide covering: - Zero-power crystal telephone (two piezos, no batteries) - Amplified version with LM386 - Full-duplex intercom - One-crystal walkie-talkie with PTT switching - Rochelle salt crystal growing instructions - Physics explanations and demonstration scripts Backlog tasks created: - task-1: Build Unpowered Crystal Telephone (high priority) - task-2: Build One-Crystal Walkie-Talkie (medium priority) - task-3: Grow Rochelle Salt Piezoelectric Crystals (medium priority) πŸ€– Generated with [Claude Code](https://claude.com/claude-code) Co-Authored-By: Claude Opus 4.5 --- backlog/config.yml | 15 + ...k-1 - Build-Unpowered-Crystal-Telephone.md | 35 + ...ask-2 - Build-One-Crystal-Walkie-Talkie.md | 38 + ...ow-Rochelle-Salt-Piezoelectric-Crystals.md | 34 + piezoelectric-circuits-guide.md | 1100 +++++++++++++++++ 5 files changed, 1222 insertions(+) create mode 100644 backlog/config.yml create mode 100644 backlog/tasks/task-1 - Build-Unpowered-Crystal-Telephone.md create mode 100644 backlog/tasks/task-2 - Build-One-Crystal-Walkie-Talkie.md create mode 100644 backlog/tasks/task-3 - Grow-Rochelle-Salt-Piezoelectric-Crystals.md create mode 100644 piezoelectric-circuits-guide.md diff --git a/backlog/config.yml b/backlog/config.yml new file mode 100644 index 0000000..fdee00e --- /dev/null +++ b/backlog/config.yml @@ -0,0 +1,15 @@ +project_name: "Crystal Radio Project" +default_status: "To Do" +statuses: ["To Do", "In Progress", "Done"] +labels: [] +milestones: [] +date_format: yyyy-mm-dd +max_column_width: 20 +default_editor: "nvim" +auto_open_browser: true +default_port: 6420 +remote_operations: true +auto_commit: false +bypass_git_hooks: false +check_active_branches: true +active_branch_days: 30 diff --git a/backlog/tasks/task-1 - Build-Unpowered-Crystal-Telephone.md b/backlog/tasks/task-1 - Build-Unpowered-Crystal-Telephone.md new file mode 100644 index 0000000..bbafd86 --- /dev/null +++ b/backlog/tasks/task-1 - Build-Unpowered-Crystal-Telephone.md @@ -0,0 +1,35 @@ +--- +id: task-1 +title: Build Unpowered Crystal Telephone +status: To Do +assignee: [] +created_date: '2026-01-05 23:02' +labels: + - hardware + - piezoelectric +dependencies: [] +priority: high +--- + +## Description + + +Build the zero-power piezoelectric crystal telephone that demonstrates the reversibility of the piezoelectric effect. Two crystals connected by wire - no batteries needed\! + +This project demonstrates: +- Direct piezoelectric effect (sound β†’ electricity) +- Inverse piezoelectric effect (electricity β†’ sound) +- Energy flows both directions through the same crystal + +Refer to piezoelectric-circuits-guide.md for full instructions. + + +## Acceptance Criteria + +- [ ] #1 Acquire 2x piezo discs (27mm or 35mm) +- [ ] #2 Build acoustic couplers (funnels or cups) +- [ ] #3 Solder wires between the two piezos +- [ ] #4 Test communication at 1-3 meters +- [ ] #5 Test maximum distance achievable +- [ ] #6 Document results with photos/video + diff --git a/backlog/tasks/task-2 - Build-One-Crystal-Walkie-Talkie.md b/backlog/tasks/task-2 - Build-One-Crystal-Walkie-Talkie.md new file mode 100644 index 0000000..2ecb26a --- /dev/null +++ b/backlog/tasks/task-2 - Build-One-Crystal-Walkie-Talkie.md @@ -0,0 +1,38 @@ +--- +id: task-2 +title: Build One-Crystal Walkie-Talkie +status: To Do +assignee: [] +created_date: '2026-01-05 23:03' +labels: + - hardware + - piezoelectric + - electronics +dependencies: [] +priority: medium +--- + +## Description + + +Build the half-duplex walkie-talkie that uses a SINGLE piezo crystal as both microphone AND speaker. Press PTT to talk, release to listen - demonstrating the ultimate reversibility of piezoelectricity. + +Key components: +- LM386 amplifier +- DPDT momentary switch (PTT) +- Single piezo disc per unit +- 9V battery power + +Refer to piezoelectric-circuits-guide.md Build 4 section. + + +## Acceptance Criteria + +- [ ] #1 Source LM386 chips and support components +- [ ] #2 Acquire DPDT momentary switches for PTT +- [ ] #3 Build amplifier circuit on breadboard/perfboard +- [ ] #4 Wire PTT switching logic +- [ ] #5 Build enclosures (Altoids tins work great) +- [ ] #6 Test two-unit communication +- [ ] #7 Add TX indicator LED + diff --git a/backlog/tasks/task-3 - Grow-Rochelle-Salt-Piezoelectric-Crystals.md b/backlog/tasks/task-3 - Grow-Rochelle-Salt-Piezoelectric-Crystals.md new file mode 100644 index 0000000..6bc7e2a --- /dev/null +++ b/backlog/tasks/task-3 - Grow-Rochelle-Salt-Piezoelectric-Crystals.md @@ -0,0 +1,34 @@ +--- +id: task-3 +title: Grow Rochelle Salt Piezoelectric Crystals +status: To Do +assignee: [] +created_date: '2026-01-05 23:03' +labels: + - chemistry + - piezoelectric + - crystals +dependencies: [] +priority: medium +--- + +## Description + + +Grow piezoelectric crystals from kitchen ingredients (cream of tartar + baking soda). Rochelle salt has one of the strongest piezoelectric effects known\! + +This adds a "made from scratch" dimension to the crystal radio project - demonstrating that the piezoelectric property comes from the crystal structure itself, not manufacturing. + +Refer to piezoelectric-circuits-guide.md crystal growing section. + + +## Acceptance Criteria + +- [ ] #1 Acquire cream of tartar (200g) and baking soda +- [ ] #2 Make saturated Rochelle salt solution +- [ ] #3 Grow seed crystals (3-7 days) +- [ ] #4 Grow main crystal from seed (1-4 weeks) +- [ ] #5 Apply electrodes (conductive paint or foil) +- [ ] #6 Test piezoelectric response with LED/multimeter +- [ ] #7 Compare to commercial ceramic piezo + diff --git a/piezoelectric-circuits-guide.md b/piezoelectric-circuits-guide.md new file mode 100644 index 0000000..5eef723 --- /dev/null +++ b/piezoelectric-circuits-guide.md @@ -0,0 +1,1100 @@ +# Piezoelectric Circuits: From Crystal to Communication + +> *A hands-on guide to building microphones, speakers, and telephones from crystalsβ€”demonstrating the beautiful reversibility of nature's physics.* + +--- + +## Table of Contents + +1. [The Magic of Piezoelectricity](#the-magic-of-piezoelectricity) +2. [Understanding the Physics](#understanding-the-physics) +3. [Build 1: The Zero-Power Crystal Telephone](#build-1-the-zero-power-crystal-telephone) +4. [Build 2: The Amplified Version](#build-2-the-amplified-version) +5. [Build 3: The Full-Duplex Intercom](#build-3-the-full-duplex-intercom) +6. [Build 4: The One-Crystal Walkie-Talkie](#build-4-the-one-crystal-walkie-talkie) +7. [Growing Your Own Piezoelectric Crystals](#growing-your-own-piezoelectric-crystals) +8. [Demonstration Script](#demonstration-script) +9. [Troubleshooting](#troubleshooting) +10. [Further Experiments](#further-experiments) + +--- + +## The Magic of Piezoelectricity + +The piezoelectric effect is one of nature's most elegant symmetries: **the same crystal that converts mechanical stress into electricity will convert electricity back into mechanical motion.** No switching requiredβ€”it's the *direction of energy flow* that determines whether your crystal is a microphone or a speaker. + +This guide will take you from understanding this phenomenon to building practical devices that demonstrate itβ€”culminating in a one-crystal walkie-talkie that switches between transmit and receive modes. + +### What Makes It Magical + +- **No batteries required** for basic operation (the crystal generates its own voltage!) +- **Perfect reversibility**β€”same device, same wires, energy flows both ways +- **Found everywhere**β€”watches, ultrasound, guitar pickups, lighters, even your bones +- **Grows in your kitchen**β€”you can make piezoelectric crystals from household ingredients + +--- + +## Understanding the Physics + +``` +β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” +β”‚ PIEZOELECTRIC BIDIRECTIONALITY β”‚ +β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€ +β”‚ β”‚ +β”‚ DIRECT EFFECT (Microphone) INVERSE EFFECT (Speaker) β”‚ +β”‚ ───────────────────────── ───────────────────────── β”‚ +β”‚ β”‚ +β”‚ Sound Wave β†’ Crystal Voltage β†’ Crystal β”‚ +β”‚ ↓ ↓ β”‚ +β”‚ Compression/Expansion Expansion/Compression β”‚ +β”‚ ↓ ↓ β”‚ +β”‚ Charge Displacement Physical Displacement β”‚ +β”‚ ↓ ↓ β”‚ +β”‚ Voltage Output Sound Wave Output β”‚ +β”‚ β”‚ +β”‚ Same crystal. Same wires. Energy flows BOTH ways. β”‚ +β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### Why It Works + +The crystal's molecular structure is **asymmetric**β€”the arrangement of atoms lacks a center of symmetry. When you apply pressure: + +1. **Positive and negative ions shift** relative to each other +2. This creates a **charge separation** across the crystal faces +3. Connect wires β†’ you get **voltage output** + +Apply voltage instead: + +1. The electric field **pushes those same ions** +2. They shift, causing the crystal to **physically deform** +3. That deformation pushes air β†’ **sound!** + +### The Profound Implication + +Nature doesn't distinguish between cause and effect at the fundamental level. The physical law that says "stress creates charge" *simultaneously* says "charge creates stress." It's not two phenomenaβ€”it's **one phenomenon viewed from two directions.** + +This same symmetry appears throughout physics: +- Motors ↔ Generators +- Heat pumps ↔ Refrigerators +- Microphones ↔ Speakers +- Even thermodynamic reversibility + +--- + +## Natural Crystal Options + +| Material | Effect Strength | Notes | +|----------|-----------------|-------| +| **Quartz** | Moderate | The classic! Used in watches. Natural crystals work. | +| **Rochelle Salt** | Very Strong | Can grow at home! Historically first discovered piezoelectric. | +| **Tourmaline** | Moderate | Beautiful natural crystals, pyroelectric too | +| **Ceramic PZT** | Very Strong | Most practical, what buzzers use | +| **Bone** | Weak | Yes, your bones are piezoelectric! | +| **DNA** | Weak | Life itself uses this effect | +| **Sugar (Sucrose)** | Weak | Ordinary table sugar is piezoelectric | + +--- + +## Build 1: The Zero-Power Crystal Telephone + +The most elegant demonstration: **two crystals, two wires, zero batteriesβ€”and you can talk through it.** + +### How It Works + +``` +β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” +β”‚ THE PIEZO TELEPHONE β”‚ +β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€ +β”‚ β”‚ +β”‚ PERSON A PERSON B β”‚ +β”‚ β”‚ +β”‚ "Hello!" ──→ Sound waves β”‚ +β”‚ β”‚ β”‚ +β”‚ β–Ό β”‚ +β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ +β”‚ β”‚ PIEZO │══════════════════════│ PIEZO β”‚ β”‚ +β”‚ β”‚ CRYSTAL β”‚ copper wire β”‚ CRYSTAL β”‚ β”‚ +β”‚ β”‚ A │══════════════════════│ B β”‚ β”‚ +β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ +β”‚ β”‚ β”‚ β”‚ +β”‚ Sound compresses Voltage deforms β”‚ +β”‚ crystal β†’ voltage crystal β†’ sound β”‚ +β”‚ β”‚ β”‚ +β”‚ β–Ό β”‚ +β”‚ "Hello!" ──→ Ear β”‚ +β”‚ β”‚ +β”‚ NO BATTERIES. NO AMPLIFIER. PURE PHYSICS. β”‚ +β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### Parts List + +| Qty | Component | Where to Get | Cost | +|-----|-----------|--------------|------| +| 2 | Piezo discs (27mm or 35mm) | Amazon, electronics shop, or harvest from greeting cards/buzzers | ~$3 for 10 | +| 2 | Small plastic funnels or cups | Dollar store | ~$1 | +| 10m | Thin insulated wire (any gauge) | Hardware store | ~$3 | +| 2 | Alligator clips (optional) | Electronics shop | ~$2 | +| - | Hot glue or tape | You probably have this | - | + +**Total: ~$5-10** (or free if you harvest piezos from old devices!) + +### Piezo Disc Anatomy + +``` + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ CERAMIC β”‚ β”‚ ← White/tan ceramic layer + β”‚ β”‚ (top) β”‚ β”‚ (this is the active element) + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ + β”‚ BRASS PLATE β”‚ ← Gold/brass metal disc + β”‚ (bottom) β”‚ (this is the ground/base) + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + + Two solder points: + β€’ Center (ceramic) = Signal (+) + β€’ Edge (brass) = Ground (-) +``` + +### Wiring + +``` + PIEZO A PIEZO B + ─────── ─────── + + Center ●────── RED WIRE ──────────────● Center + (signal) (signal) + + Edge ●──────── BLACK WIRE ────────────● Edge + (ground) (ground) + + + That's it. Two wires connecting two piezos. + The circuit is COMPLETE. +``` + +### Building the Acoustic Couplers + +The piezo alone is quiet. A funnel or cup acts as an acoustic amplifier: + +``` + SIDE VIEW OF HANDSET + ──────────────────── + + β•± β•² + β•± β•² ← Funnel/cup (collects & focuses sound) + β•± β•² + β•± β•² + β•± β•² + β•‘ β•‘ + β•‘ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β•‘ + β•‘ β”‚ PIEZO β”‚ β•‘ ← Piezo glued across opening + β•‘ β”‚ DISC β”‚ β•‘ + β•‘ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β•‘ + β•‘ β•‘ + β•šβ•β•β•β•β•β•β•β•β•β•β•β•β•β•β•β•β•β•β•β•β• + β”‚ β”‚ + β”‚ β”‚ ← Wires exit through hole or notch + to other piezo +``` + +**Construction Options:** + +``` + Option A: Plastic Funnel Option B: Paper Cup + ──────────────────── ───────────────── + + β•² β•± β”Œβ”€β”€β”€β”€β”€β” + β•² β•± β”‚ β”‚ + β•² β•± β”‚ β”‚ + β•²β•± β”‚ β”‚ + [PIEZO] β”‚ β”‚ + β”‚ ──┴─────┴── + [ PIEZO ] + Funnel focuses sound β”‚ + onto crystal center Cup resonates and + amplifies vibrations +``` + +### Testing + +``` +β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” +β”‚ β”‚ +β”‚ Person A Person B β”‚ +β”‚ β”‚ +β”‚ πŸ—£οΈ ──→ [HANDSET A]═══════════[HANDSET B] ──→ πŸ‘‚ β”‚ +β”‚ β”‚ +β”‚ Speak firmly and clearly Listen closely to cup β”‚ +β”‚ into your cup/funnel held against ear β”‚ +β”‚ β”‚ +β”‚ Then SWAP roles - it works both ways! β”‚ +β”‚ β”‚ +β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### Expected Results + +- **Clear speech** at close range (1-3 meters) +- **Quieter but audible** at longer ranges (up to 30+ meters with good wire) +- **Best results** with higher-pitched voices and consonant-heavy words +- Sound is thin and "crystal radio"-likeβ€”because it literally is! + +--- + +## Build 2: The Amplified Version + +Adding a simple amplifier makes the crystal telephone much louder and more practical. + +### Additional Parts + +| Qty | Component | Notes | +|-----|-----------|-------| +| 1 | LM386 audio amplifier chip | Classic, cheap, easy | +| 1 | 8-pin DIP socket | Optional but recommended | +| 2 | 10Β΅F electrolytic capacitors | Input/output coupling | +| 1 | 220Β΅F electrolytic capacitor | Output to speaker | +| 1 | 10Ξ© resistor | Stability | +| 1 | 0.05Β΅F ceramic capacitor | Stability | +| 1 | 10kΞ© potentiometer | Volume control | +| 1 | Small speaker (8Ξ©) | Or use second piezo | +| 1 | 9V battery + clip | Power | +| 1 | DPDT switch | Mode selector | + +### Circuit Diagram + +``` + AMPLIFIED PIEZO MICROPHONE/SPEAKER + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”‚ + β”‚ +9V β”‚ + β”‚ β”‚ β”‚ + β”‚ β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”Œβ”΄β” β”‚ + β”‚ β”‚ β”‚ β”Œβ”€β”€β”€β”€β”€6β”œβ”€β”€β”€β”€β” β”‚ + β”‚ β”‚ PIEZO β”‚ β”‚ β””β”€β”˜ β”‚ β”‚ + β”‚ β”‚ DISC β”œβ”€β”€β”€β”€β”¬β”€β”€β”€β”€β”€ β”‚ β”‚ + β”‚ β”‚ β”‚ β”‚ β”‚ LM386 β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”Œβ”΄β” β”‚ β”œβ”€β”€β”€β”€β”€220Β΅F β”œβ”€β”€β”€β”€β” β”‚ + β”‚ β”‚ 10Β΅F β”‚ β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ β”‚ + β”‚ β”‚ β”‚ β”‚ β”Œβ”€β”€β” β”‚ β”‚ β”‚ + β”‚ β”‚ β”‚ β”‚ β”Œβ”€5 β”œβ” β”‚ β”Œβ”€β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ β”‚ β”‚ β”‚β””β”€β”€β”˜β”‚ β”‚ β”‚ SPEAKER β”‚ β”‚ + β”‚ β”‚ β”‚ └────1 8β”œβ”€β”€β”˜ β”‚ (8Ξ©) β”‚ β”‚ + β”‚ β”‚ β”‚ β”‚ β”‚ β””β”€β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ β”‚ β”‚2 4β”‚ β”‚ β”‚ + β”‚ β”‚ β”‚ β””β”¬β”€β”€β”¬β”˜ β”‚ β”‚ + β”‚ β”‚ β”‚ β”‚ β”‚ β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”΄β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ β”‚ + β”‚ GND β”‚ + β”‚ β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### LM386 Pinout Reference + +``` + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ 1 2 3 4 β”‚ Pin 1 = Gain Pin 5 = Output + β”‚ β—‹ β—‹ β—‹ β—‹ β”‚ Pin 2 = Input(-) Pin 6 = +V (9V) + β”‚ LM386 β”‚ Pin 3 = Input(+) Pin 7 = Bypass + β”‚ β—‹ β—‹ β—‹ β—‹ β”‚ Pin 4 = GND Pin 8 = Gain + β”‚ 8 7 6 5 β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### Adding the Mode Switch (Mic ↔ Speaker) + +``` + BIDIRECTIONAL CIRCUIT WITH DPDT SWITCH + ────────────────────────────────────── + + DPDT SWITCH + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ A B β”‚ + PIEZO ●───────────● β—β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β— AMP INPUT + β”‚ β—‹ β”‚ + β”‚ β”‚ β”‚ + GROUND ●──────────● β”‚ β—β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β— AMP OUTPUT + β”‚ β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + β”‚ + COMMON/CENTER + β”‚ + to speaker/line out + + + Position A (UP): Piezo β†’ Amp β†’ Speaker (MICROPHONE MODE) + Position B (DOWN): Line in β†’ Amp β†’ Piezo (SPEAKER MODE) +``` + +--- + +## Build 3: The Full-Duplex Intercom + +Talk AND listen simultaneouslyβ€”like a real telephone. + +### Concept + +``` + STATION A STATION B + ───────── ───────── + + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”‚ β”‚ β”‚ + β”‚ [PIEZO MIC]────┼────────────────────┼───►[SPEAKER] β”‚ + β”‚ β–² β”‚ β”‚ β”‚ β”‚ + β”‚ β”‚ β”‚ β”‚ β–Ό β”‚ + β”‚ (speak) β”‚ β”‚ (hear) β”‚ + β”‚ β”‚ β”‚ β”‚ + β”‚ [SPEAKER]◄─────┼────────────────────┼────[PIEZO MIC] β”‚ + β”‚ β”‚ β”‚ β”‚ β–² β”‚ + β”‚ β–Ό β”‚ β”‚ β”‚ β”‚ + β”‚ (hear) β”‚ β”‚ (speak) β”‚ + β”‚ β”‚ β”‚ β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + + Four wires total (use CAT5 cable - you need 2 of its 4 pairs) +``` + +### Parts Per Station + +| Qty | Component | Purpose | +|-----|-----------|---------| +| 1 | Piezo disc (35mm) | Microphone | +| 1 | Small speaker (8Ξ©, 2") | Output | +| 1 | LM386 amplifier | Boost signal | +| 1 | 9V battery | Power | +| - | Caps, resistors | Per schematic above | +| 1 | Project box | Housing | + +--- + +## Build 4: The One-Crystal Walkie-Talkie + +**The ultimate demonstration**: a single crystal that switches between microphone and speaker mode, just like a walkie-talkie. Press to talk, release to listenβ€”all through ONE piezo element. + +### Design Philosophy + +Traditional walkie-talkies are "half-duplex"β€”you either transmit OR receive, never both simultaneously. This is actually perfect for demonstrating piezo reversibility because: + +1. **One crystal does both jobs** (no separate mic and speaker) +2. **Same wires, same connections** (only the signal direction changes) +3. **The switch moment is the "aha!"** (same crystal, opposite function) + +### System Overview + +``` +β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” +β”‚ ONE-CRYSTAL WALKIE-TALKIE β”‚ +β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€ +β”‚ β”‚ +β”‚ UNIT A UNIT B β”‚ +β”‚ ────── ────── β”‚ +β”‚ β”‚ +β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ +β”‚ β”‚ β”‚ β”‚ β”‚ β”‚ +β”‚ β”‚ [PIEZO] │═══════════════════════════│ [PIEZO] β”‚ β”‚ +β”‚ β”‚ β”‚ β”‚ signal wire β”‚ β”‚ β”‚ β”‚ +β”‚ β”‚ β”‚ │═══════════════════════════│ β”‚ β”‚ β”‚ +β”‚ β”‚ [PTT] β”‚ ground wire β”‚ [PTT] β”‚ β”‚ +β”‚ β”‚ BUTTON β”‚ β”‚ BUTTON β”‚ β”‚ +β”‚ β”‚ β”‚ β”‚ β”‚ β”‚ +β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ +β”‚ β”‚ +β”‚ PTT PRESSED: Crystal = MICROPHONE (transmit) β”‚ +β”‚ PTT RELEASED: Crystal = SPEAKER (receive) β”‚ +β”‚ β”‚ +β”‚ When A presses PTT and talks β†’ B hears through their crystal β”‚ +β”‚ When B presses PTT and talks β†’ A hears through their crystal β”‚ +β”‚ β”‚ +β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### The Key Insight + +The "switching" isn't electrical routingβ€”it's **which end is generating signal**: + +- When YOU press PTT: Your voice β†’ your crystal β†’ voltage β†’ wire β†’ their crystal β†’ sound +- When THEY press PTT: Their voice β†’ their crystal β†’ voltage β†’ wire β†’ your crystal β†’ sound + +The crystals are ALWAYS connected. The "mode" depends on who's speaking! + +### Circuit Design + +``` + ONE-CRYSTAL WALKIE-TALKIE UNIT + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”‚ + β”‚ +9V β”‚ + β”‚ β”‚ β”‚ + β”‚ β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β” β”Œβ”΄β” β”‚ + β”‚ β”‚ β”‚ β”Œβ”€β”€β”€β”€β”€ β”œβ”€β”€β”€β”€β” β”‚ + β”‚ β”‚ PIEZO β”‚ β”‚ β””β”€β”˜ β”‚ β”‚ + β”‚ β”‚ DISC β”œβ”€β”€β”¬β”€β”€β”€β”€ LM386 β”œβ”€β”€β”€β”€β” β”‚ + β”‚ β”‚ β”‚ β”‚ β”‚ β”‚ β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ β””β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”€β”˜ β”‚ β”‚ + β”‚ β”‚ β”‚ β”‚ β”‚ β”‚ + β”‚ β”‚ β”Œβ”΄β” β”‚ β”Œβ”€β”€β”€β”€β”΄β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ 10Β΅F β”‚ β”‚ 220Β΅F β”‚ β”‚ + β”‚ β”‚ β”‚ β”‚ β””β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ β”‚ β”‚ β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€ β”‚ + β”‚ β”‚ β”‚ β”‚ + β”‚ β”‚ ACTIVE PATH β”‚ β”‚ + β”‚ β”‚ (selected by PTT switch) β”‚ β”‚ + β”‚ β”‚ β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”΄β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ DPDT β”‚ β”‚ + β”‚ β”‚ PTT β”‚ ← Push-To-Talk button β”‚ + β”‚ β”‚ SWITCH β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ β”‚ β”‚ + β”‚ TO WIRE ACTIVE β”‚ + β”‚ (other unit) INDICATOR β”‚ + β”‚ LED (red=TX) β”‚ + β”‚ β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### Detailed Schematic + +``` + +9V + β”‚ + β”‚ + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”Όβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”‚ β”‚ + β”‚ β”Œβ”΄β” β”‚ + β”‚ β”‚ β”‚ 10Ξ© β”‚ + β”‚ β””β”¬β”˜ β”‚ + β”‚ β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ β”‚ β”‚ + β”‚ β”‚ β”Œβ”€β”€β”€β” LM386 β”Œβ”€β”€β”€β”β”‚ β”‚ + β”‚ β”‚ β”‚ 1 β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€ 8 β”‚β”‚ β”‚ + β”‚ β”‚ β”œβ”€β”€β”€β”€ β”œβ”€β”€β”€β”€β”‚ β”‚ + β”‚ └─── 2 β”‚ β”‚ 7 β”œβ”˜ β”‚ + β”‚ β”œβ”€β”€β”€β”€ β”œβ”€β”€β”€β”€ β”‚ + IN+ β”œβ”€β”€β”€β”¬β”€β”€β”€β”€ 3 β”‚ β”‚ 6 β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + β”‚ β”‚ β”œβ”€β”€β”€β”€ β”œβ”€β”€β”€β”€ + β”‚ β”Œβ”΄β” β”‚ 4 β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€ 5 β”œβ”€β”€β”€β”€β”€β”€β” + β”‚ 10Β΅F β””β”€β”€β”€β”˜ β””β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ β”‚ β”‚ + β”‚ β”‚ β”‚ β”Œβ”€β”€β”€β”΄β”€β”€β”€β” + β”‚ β”‚ β”‚ β”‚ 220Β΅F β”‚ + β”‚ β”‚ β”‚ β””β”€β”€β”€β”¬β”€β”€β”€β”˜ + β”‚ β”‚ β”‚ β”‚ + └───┴─────┴───────────────────────────── + β”‚ β”‚ + GND TO PIEZO (speaker mode) + OR TO WIRE (transmit mode) + β”‚ + β”Œβ”€β”€β”€β”€β”΄β”€β”€β”€β”€β” + β”‚ DPDT β”‚ + β”‚ PTT β”‚ + β””β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”˜ + β”‚ + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”‚ + TO WIRE OUT BACK TO PIEZO + (when pressed) (when released) +``` + +### PTT Switch Wiring Detail + +``` + DPDT SWITCH (Push-To-Talk) + ────────────────────────── + + The DPDT switch has 6 terminals arranged in 2 rows: + + ACTIVE ACTIVE + ↓ ↓ + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β—‹ β—‹ β”‚ ← Normally Connected (PTT released = RECEIVE) + β”‚ β”‚ + β”‚ ● ● β”‚ ← Common (center terminals) + β”‚ β”‚ + β”‚ β—‹ β—‹ β”‚ ← Connected when Pressed (PTT pressed = TRANSMIT) + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + + + WIRING: + + PIEZO + β”‚ + β–Ό + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β—β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ (common) β”‚ + β”‚ β”‚ + β—‹ ← To Amp Input β—‹ ← To Amp Output + β”‚ (RECEIVE mode) β”‚ (not used here) + β”‚ β”‚ + β—‹ ← To Wire Out β—‹ ← From Amp Output + (TRANSMIT mode) (TRANSMIT mode) + + + PTT RELEASED (Receive Mode): + ──────────────────────────── + + Wire In ──→ PIEZO ──→ Amp ──→ (internal speaker or earpiece) + + The incoming signal from the OTHER unit drives YOUR piezo as a speaker. + Your amp boosts it so you can hear. + + + PTT PRESSED (Transmit Mode): + ─────────────────────────── + + Your Voice ──→ PIEZO ──→ Amp ──→ Wire Out ──→ OTHER UNIT + + Your piezo acts as microphone. + Your amp boosts the signal for transmission. + The other unit's piezo reproduces it as sound. +``` + +### Complete Parts List (For Two Units) + +| Qty | Component | Notes | +|-----|-----------|-------| +| 2 | Piezo discs (35mm preferred) | Larger = louder | +| 2 | LM386 audio amplifier IC | Or LM386N-1 for lower gain | +| 2 | 8-pin DIP sockets | Protects IC, allows replacement | +| 4 | 10Β΅F electrolytic capacitors | 16V or higher | +| 2 | 220Β΅F electrolytic capacitors | Output coupling | +| 2 | 10Ξ© resistors | Amp stability | +| 2 | 0.047Β΅F ceramic capacitors | High frequency filtering | +| 2 | 10kΞ© potentiometers | Volume control | +| 2 | DPDT momentary switches | Push-to-talk buttons | +| 2 | LEDs (red) | TX indicator | +| 2 | 330Ξ© resistors | LED current limiting | +| 2 | 9V batteries + clips | Power | +| 2 | Project enclosures | Altoids tins work great! | +| 20m | 2-conductor wire | Or use headphone cable | +| - | Hookup wire, solder, etc. | Standard supplies | + +### Enclosure Ideas + +``` + ALTOIDS TIN WALKIE-TALKIE + ───────────────────────── + + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”Œβ”€β”€β”€β”€β”€β” β”Œβ”€β”€β”€β” β”‚ + β”‚ β”‚PIEZOβ”‚ β—‹ β—‹ β—‹ β—‹ β—‹ β—‹ β—‹ β—‹ β—‹ β—‹ β—‹β”‚LEDβ”‚ β”‚ ← Holes for sound + β”‚ β”‚ β”‚ (sound holes) β””β”€β”€β”€β”˜ β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”˜ β”‚ + β”‚ [VOL] β”‚ ← Volume knob + β”‚ β”‚ + β”‚ ════════════════════════════ β”‚ ← Wire exit notch + β”‚ β”‚ β”‚ β”‚ + β”‚ β”‚ [PTT BUTTON] β”‚ β”‚ ← Big, satisfying button + β”‚ β”‚ β”‚ β”‚ + β””β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”˜ + + + INSIDE VIEW: + + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β” β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ 9V β”‚ β”‚ CIRCUIT β”‚ β”‚ + β”‚ β”‚BATTERY β”‚ β”‚ BOARD β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ (LM386 etc) β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ PIEZO DISC β”‚ β”‚ + β”‚ β”‚ (glued to lid from β”‚ β”‚ + β”‚ β”‚ inside, sound holes β”‚ β”‚ + β”‚ β”‚ drilled above it) β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### Operating Instructions + +``` +β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” +β”‚ HOW TO USE YOUR WALKIE-TALKIE β”‚ +β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€ +β”‚ β”‚ +β”‚ 1. Connect the two units with the wire β”‚ +β”‚ β”‚ +β”‚ 2. Turn on both units (if you added a power switch) β”‚ +β”‚ β”‚ +β”‚ 3. TO TRANSMIT: β”‚ +β”‚ β€’ Press and HOLD the PTT button β”‚ +β”‚ β€’ Speak clearly toward the piezo disc β”‚ +β”‚ β€’ Your LED lights up (red = transmitting) β”‚ +β”‚ β”‚ +β”‚ 4. TO RECEIVE: β”‚ +β”‚ β€’ Release the PTT button β”‚ +β”‚ β€’ Listen! Sound comes from your piezo β”‚ +β”‚ β€’ LED is off (receiving mode) β”‚ +β”‚ β”‚ +β”‚ 5. ETIQUETTE: β”‚ +β”‚ β€’ Say "over" when done speaking β”‚ +β”‚ β€’ Wait for the other person to respond β”‚ +β”‚ β€’ Don't press PTT while they're transmitting! β”‚ +β”‚ β”‚ +β”‚ ⚠️ SAME CRYSTAL IS YOUR MIC AND SPEAKER! β”‚ +β”‚ That's the whole point. Magic. ✨ β”‚ +β”‚ β”‚ +β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### Advanced: VOX (Voice-Activated Switching) + +Want hands-free operation? Add a VOX circuit that automatically switches to transmit when you speak: + +``` + VOX CIRCUIT (Voice-Operated Switch) + ─────────────────────────────────── + + Piezo Output ──→ Amplifier ──→ Rectifier ──→ Comparator ──→ Relay/MOSFET + β”‚ β”‚ + β”‚ β–Ό + β”‚ Threshold + β”‚ Adjustment + β–Ό β”‚ + Smoothing β”Œβ”€β”€β”€β”€β”΄β”€β”€β”€β”€β” + Capacitor β”‚ 10kΞ© β”‚ + β”‚ β”‚ POT β”‚ + β–Ό β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + To Comparator + Reference + + When voice signal exceeds threshold β†’ switches to TX mode + When silent β†’ returns to RX mode + + Add ~500ms delay on release to prevent cutting off words. +``` + +--- + +## Growing Your Own Piezoelectric Crystals + +The most magical version uses crystals you grew yourself. **Rochelle salt** (potassium sodium tartrate) is strongly piezoelectric and can be made from kitchen ingredients! + +### Rochelle Salt Crystals + +#### Background + +Rochelle salt was the first material discovered to have piezoelectric properties (1880, by the Curie brothers). It has one of the **strongest piezoelectric effects** of any known materialβ€”much stronger than quartz! + +#### Ingredients + +| Ingredient | Amount | Where to Get | +|------------|--------|--------------| +| Cream of tartar (potassium bitartrate) | 200g | Grocery store, baking aisle | +| Baking soda (sodium bicarbonate) | ~80g | Grocery store | +| Distilled water | 500ml | Grocery store or pharmacy | + +#### Equipment + +- Large glass jar or beaker (1L+) +- Saucepan for heating water +- Coffee filters or paper towels +- String or fishing line +- Pencil or stick (to suspend crystal) +- Thermometer (optional but helpful) +- Patience (crystals take days to grow!) + +#### Process + +``` + ROCHELLE SALT CRYSTAL GROWING + ───────────────────────────── + + STEP 1: Make Sodium Tartrate Solution + ────────────────────────────────────── + + Cream of Tartar + Baking Soda + Water β†’ Rochelle Salt + COβ‚‚ + + KHCβ‚„Hβ‚„O₆ + NaHCO₃ β†’ KNaCβ‚„Hβ‚„O₆·4Hβ‚‚O + COβ‚‚ + Hβ‚‚O + + + STEP 2: Dissolve & React + ──────────────────────── + + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ Boiling β”‚ + β”‚ Water β”‚ ← 500ml distilled water + β”‚ ~100Β°C β”‚ + β”‚ β”‚ + β”‚ + 200g cream β”‚ ← Add gradually, stir to dissolve + β”‚ of tartar β”‚ + β”‚ β”‚ + β”‚ + baking soda β”‚ ← Add SLOWLY (fizzes!) + β”‚ until fizzing β”‚ Stop when fizzing stops + β”‚ stops β”‚ (usually ~80g) + β”‚ β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + + + STEP 3: Filter & Cool + ───────────────────── + + Hot Solution ──→ Coffee Filter ──→ Clean Jar + β”‚ + β–Ό + (catches impurities) + + Let solution cool slowly to room temperature. + Cover with cloth (allows evaporation, blocks dust). + + + STEP 4: Seed Crystal Formation (3-7 days) + ───────────────────────────────────────── + + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”‚ + β”‚ Saturated β”‚ + β”‚ Solution β”‚ As water evaporates: + β”‚ β”‚ β€’ Solution becomes supersaturated + β”‚ β”‚ β€’ Small crystals form on bottom/sides + β”‚ β–‘β–‘β–‘β–‘β–‘β–‘β–‘β–‘ β”‚ β€’ These are your "seed crystals" + β”‚ β–‘β–‘β–‘β–‘β–‘β–‘β–‘β–‘ β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + + Select the clearest, most regular seed crystal. + + + STEP 5: Growing the Main Crystal (1-4 weeks) + ──────────────────────────────────────────── + + β”Œβ”€β”€β”€β”€β”€β”€β” + β”‚pencilβ”‚ + ═══════β•ͺ══════β•ͺ═══════ + β”‚stringβ”‚ + β”Œβ”€β”€β”€β”€β”€β”€β”‚β”€β”€β”€β”€β”€β”€β”‚β”€β”€β”€β”€β”€β”€β” + β”‚ β”‚ β”‚ β”‚ + β”‚ β”‚ β–Ό β”‚ + β”‚ β”‚ β”Œβ”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ β”‚SEED β”‚ β”‚ ← Suspended seed crystal + β”‚ β”‚ β”‚XTAL β”‚ β”‚ grows larger over time + β”‚ β””β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ + β”‚ Fresh Solution β”‚ ← Make new saturated solution + β”‚ β”‚ (same recipe, filter well) + β”‚ β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + + β€’ Keep in stable temperature (fluctuations = cloudy crystals) + β€’ Cover to prevent dust + β€’ Check daily, remove any competing crystals + β€’ Crystal grows ~1-3mm per day + + + STEP 6: Harvest & Protect + ───────────────────────── + + Remove crystal when desired size reached (2-5cm ideal). + + ⚠️ IMPORTANT: Rochelle salt is WATER SOLUBLE! + + β€’ Don't get it wet + β€’ Coat with clear nail polish or lacquer to protect + β€’ Store in dry place + β€’ Handle with dry hands +``` + +#### Tips for Best Results + +| Factor | Recommendation | +|--------|----------------| +| **Water** | Use distilledβ€”tap water minerals cause cloudiness | +| **Temperature** | Keep stable! Fluctuations ruin crystal clarity | +| **Patience** | Slower growth = clearer, stronger crystals | +| **Cleanliness** | Filter solution well, keep dust out | +| **Seed selection** | Pick the clearest, most regular small crystal | + +### Testing Your Homegrown Crystal + +``` + PIEZO TEST SETUP + ──────────────── + + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ β”‚ + β”‚ Option A: LED Test (visual) β”‚ + β”‚ ──────────────────────────── β”‚ + β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ CRYSTAL β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”΄β”€β”€β”€β” β”‚ + β”‚ β”‚ LED β”‚ TAP crystal firmly β”‚ + β”‚ β””β”€β”€β”€β”¬β”€β”€β”€β”˜ LED should flash! β”‚ + β”‚ β”‚ β”‚ + β”‚ GND β”‚ + β”‚ β”‚ + β”‚ Note: May need larger crystal or harder tap β”‚ + β”‚ for visible LED flash. Rochelle salt has β”‚ + β”‚ strong effect so this usually works well. β”‚ + β”‚ β”‚ + β”‚ β”‚ + β”‚ Option B: Multimeter Test (measured) β”‚ + β”‚ ───────────────────────────────────── β”‚ + β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ CRYSTAL β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”΄β”€β”€β”€β” β”‚ + β”‚ β”‚ DVM β”‚ Set to DC Voltage β”‚ + β”‚ β”‚(volts)β”‚ Squeeze or tap crystal β”‚ + β”‚ β””β”€β”€β”€β”¬β”€β”€β”€β”˜ Watch for voltage spike! β”‚ + β”‚ β”‚ β”‚ + β”‚ GND (Can see 1-10V from good β”‚ + β”‚ Rochelle salt crystal) β”‚ + β”‚ β”‚ + β”‚ β”‚ + β”‚ Option C: Oscilloscope Test (waveform) β”‚ + β”‚ ────────────────────────────────────── β”‚ + β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ CRYSTAL β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ β”‚ + β”‚ β”Œβ”€β”€β”€β”΄β”€β”€β”€β” β”‚ + β”‚ β”‚ SCOPE β”‚ Speak near crystal β”‚ + β”‚ β”‚ probe β”‚ See your voice as waveform! β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ + β”‚ β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ +``` + +### Attaching Electrodes + +``` + ELECTRODE APPLICATION + ───────────────────── + + Rochelle salt crystals are soft and water-soluble, + so electrode attachment requires care: + + + METHOD 1: Conductive Paint/Ink + ────────────────────────────── + + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β”‚ ← Conductive silver paint + β”‚ β”‚ on top face + β”‚ β”‚ + β”‚ CRYSTAL β”‚ + β”‚ β”‚ + β”‚ β”‚ + β”‚β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β–“β”‚ ← Conductive paint + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ on bottom face + β”‚ β”‚ + β”‚ └─────── Wire attached with + β”‚ conductive epoxy + └───────────── or soldered to paint + + + METHOD 2: Metal Foil Sandwich + ───────────────────────────── + + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ COPPER FOIL β”‚ ← Thin copper/aluminum foil + β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€ (from craft store) + β”‚ β”‚ + β”‚ CRYSTAL β”‚ ← Crystal pressed between + β”‚ β”‚ foil layers + β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€ + β”‚ COPPER FOIL β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + β”‚ + To circuit + + + METHOD 3: Pressure Contacts + ─────────────────────────── + + β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β” + β”‚ SPRING CLIP β”‚ ← Gentle spring pressure + β”‚ β”‚ β”‚ holds contact + β”‚ β–Ό β”‚ + β”‚ β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β” β”‚ + β”‚ β”‚ CRYSTAL β”‚ β”‚ + β”‚ β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ β”‚ + β”‚ β–² β”‚ + β”‚ β”‚ β”‚ + β”‚ SPRING CLIP β”‚ + β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜ + + Good for testing, easy to reposition. + Use alligator clips with rubber covers. +``` + +### Other Growable Piezoelectric Crystals + +| Crystal | Difficulty | Piezo Strength | Notes | +|---------|------------|----------------|-------| +| **Rochelle Salt** | Easy | Very Strong | Best for beginners | +| **Potassium Dihydrogen Phosphate (KDP)** | Medium | Moderate | Used in optics | +| **Ammonium Dihydrogen Phosphate (ADP)** | Medium | Moderate | Similar to KDP | +| **Triglycine Sulfate (TGS)** | Hard | Very Strong | Ferroelectric, complex | +| **Sugar (Sucrose)** | Easy | Very Weak | Yes, it's piezoelectric! Fun fact. | + +--- + +## Demonstration Script + +Use this when presenting to friends, students, or curious minds: + +### Act 1: "Crystals Make Electricity" + +> *"This crystal has a special property discovered in 1880. When I squeeze it, it generates electricityβ€”no batteries needed."* + +**Demo:** Connect piezo or Rochelle salt crystal to multimeter (DC voltage) or LED. Tap crystal β†’ voltage spike / LED flicker. + +``` + TAP! ──→ [CRYSTAL] ──→ LED FLICKERS ✨ + + "The atoms inside are arranged asymmetrically. + Pressure shifts them, separating + and - charges. + That's voltage. From NOTHING but pressure!" +``` + +### Act 2: "Electricity Moves Crystals" + +> *"Now watchβ€”if I PUT electricity into the same crystal..."* + +**Demo:** Connect function generator or 9V battery through momentary switch. Crystal clicks/ticks. + +``` + VOLTAGE ──→ [CRYSTAL] ──→ CLICK! πŸ”Š + + "The voltage pushes those same atoms. + They shift, the crystal flexes. + That flex pushes airβ€”that's SOUND." +``` + +### Act 3: "The Same Wires, Both Directions" + +> *"Here's the magical part. I haven't changed anythingβ€”same crystal, same wires. Energy just flows... either way."* + +**Demo:** Crystal telephone. Person A talks β†’ Person B hears. Swap. + +``` + "There's no switch that says 'microphone' or 'speaker.' + The crystal doesn't KNOW which one it's being. + It just... converts. Either direction. + Nature doesn't care about cause and effect." +``` + +### Act 4: "This is Everywhere" + +> *"This isn't just a party trick. This is how..."* + +- ⌚ Your watch keeps time (quartz oscillator) +- πŸ”Š Ultrasound sees babies (piezo transducers) +- 🎸 Electric guitars sing (piezo pickups) +- πŸ’‘ Lighters spark (piezo igniter) +- 🦴 Your bones heal (stress-generated charges guide cell growth!) + +### Act 5: "You Can Grow Your Own" + +> *"And the most amazing part? You can grow these crystals at home, from ingredients in your kitchen."* + +Show the Rochelle salt crystal (if you've grown one). + +``` + "Cream of tartar and baking soda. + That's all. Let it evaporate, and nature does the rest. + The crystal structure itself has this property built in. + No manufacturing. No special treatment. + Just... the way atoms like to arrange themselves." +``` + +--- + +## Troubleshooting + +| Problem | Likely Cause | Solution | +|---------|--------------|----------| +| **No sound at all** | Bad solder joint or broken wire | Check continuity with multimeter | +| **Very quiet** | Small piezo, weak acoustic coupling | Use larger disc (35mm+), improve chamber | +| **Distorted/scratchy** | Piezo touching housing | Ensure only edge is mounted, center free | +| **Works one direction only** | Wire break or bad joint | Check all connections end-to-end | +| **Hum/buzz (amplified version)** | Ground loop or RF pickup | Use shielded cable, add 0.1Β΅F bypass cap | +| **Crystal not responding** | Electrodes not contacting well | Improve electrode contact, try conductive paint | +| **Grown crystal is cloudy** | Temperature fluctuations during growth | Start over with stable temperature | +| **Grown crystal dissolves** | Got wet! | Rochelle salt is water-solubleβ€”keep dry, seal with lacquer | + +--- + +## Further Experiments + +### Experiment 1: Distance Test +How far apart can two crystal telephone stations be before signal degrades? Test with 10m, 30m, 100m wire. What factors limit distance? + +### Experiment 2: Frequency Response +Connect piezo to oscilloscope, play different frequencies through it. What frequencies does it respond to best? (Hint: there's a resonant frequency!) + +### Experiment 3: Crystal Comparison +Compare piezoelectric response of: +- Different size ceramic piezos +- Homegrown Rochelle salt +- Natural quartz (if you can find/afford one) +- A guitar piezo pickup + +### Experiment 4: The Bone Question +Your bones are piezoelectric. This is thought to help them respond to stress (Wolff's Law). Can you detect piezoelectric signals from a chicken bone? (Hint: you'll need sensitive equipment and proper preparation) + +### Experiment 5: Piezo Energy Harvesting +How much energy can you harvest from walking? Put piezos in your shoes, rectify the output, charge a capacitor. Can you light an LED from walking? + +### Experiment 6: Ultrasonic Communication +Piezos can vibrate at ultrasonic frequencies. Can you build a communication system that humans can't hear? (Dogs might notice though!) + +--- + +## Resources + +### Where to Buy Components + +- **Piezo discs**: Amazon, Adafruit, SparkFun, DigiKey +- **LM386 amplifier**: Any electronics supplier +- **Rochelle salt ingredients**: Grocery store (cream of tartar, baking soda) +- **Natural quartz crystals**: Mineral shops, eBay, geology suppliers + +### Further Reading + +- *Piezoelectricity* by Walter Cady (the classic textbook) +- *Piezoelectric Transducers and Applications* by Antonio Arnau +- Crystal growing guides at growyourowncrystals.com + +### Historical Notes + +- 1880: Curie brothers discover piezoelectricity in quartz and Rochelle salt +- 1917: First practical applicationβ€”submarine sonar in WWI +- 1921: First piezoelectric oscillator for radio +- 1969: Quartz watches revolutionize timekeeping +- Today: Billions of piezo devices in phones, cars, medical equipment + +--- + +## Final Thoughts + +The piezoelectric effect reveals something profound about nature: **at the fundamental level, cause and effect are interchangeable.** The same physical law that says "stress creates charge" simultaneously says "charge creates stress." + +When you build these devices, you're not just making toysβ€”you're holding a demonstration of deep physical symmetry in your hands. The crystal doesn't know if it's a microphone or a speaker. It doesn't care. It just converts, in whichever direction energy flows. + +That's not engineering. That's nature. + +--- + +*Document created: January 2026* +*For the curious minds who want to hold physics in their hands.*